With the ability to print just about anything you want, pretty much on-demand, direct-to-garment printing (DTG) has revolutionized the garment decoration industry.

Its creative potential doesn’t stop at standalone applications either. Layering DTG prints with other decoration methods opens a world of possibilities—unique textures, vibrant colors and intricate designs—that capture attention.

Let’s explore the benefits, compatible methods and design considerations that come with the art of layering DTG prints and other techniques.

Creating Unique Effects with Layered DTG Prints

Most print jobs call for a simple print and cure—they pay the bills and that’s why we love ‘em! But when your customer wants to think outside the box, or if you want some eye-catching designs for your showroom, consider what multi-media decoration methods can do:

• Enhanced Visual Interest
  Imagine a DTG floral pattern accentuated with raised embroidered outlines, or a bold screenprinted graphic underpinned by a subtle DTG watercolor effect.
• Unique Texture Effects
  Tactile elements and engage multiple senses. A smooth DTG print can contrast beautifully with the rough texture of a screenprinted underbase or the plush feel of embroidery.
• Expanded Color Palette
  While DTG offers a wide color range, layering can introduce specialty inks like metallic or glow-in-the-dark.
• Increased Longevity
  Certain layering techniques can extend the lifespan of your print. For example, a screenprinted underbase can enhance the vibrancy and wash fastness of a DTG print.

Find the Right Pairing for Your Project

Each decoration method layers in its own unique features to your overall design.

• Screenprinting is a popular choice that can lay down vibrant base colors with intricate DTG details on top. This is particularly effective for achieving a vintage or distressed look, or adding clear textures to the print.
• Embroidery creates a premium feel. It can outline DTG designs and add textural accents. It can even be incorporated into the design itself, with DTG filling areas inside the embroidery.
• Metallic Foil creates a luxurious, shimmering effect. DTG can print the adhesive layer for the foil, resulting in intricate and detailed metallic designs.
• Sublimation, while not a direct layering technique, can be used on polyester garments to create an all-over print. This is embellished with DTG for specific design elements or personalization.
• DTG can be used to print directly onto patches or appliqués, which are then sewn onto the garment for a layered, textured look.

Design Considerations When Adding DTG

When layering DTG prints, make sure you’re keeping these factors in mind.

• Fabric Choice: Fabrics react differently to various printing methods. Make sure whatever you choose is compatible with the decoration techniques you plan to use. Polyester is especially tricky, so check to see if your printer has polyester printing capability.
• Ink Compatibility: Test combinations beforehand to avoid bleeding or discoloration. Certain inks may interact negatively.
• Order of Operations: Carefully plan the layering sequence. For example, screen printing a base layer usually precedes DTG printing.
• Registration Marks: Precise alignment is crucial for a professional finish. Ensure proper registration marks are used throughout the process.
• Cure Temperatures: Different inks require different curing temperatures. Make sure temperatures are compatible with all layers and the base fabric to avoid scorching or melting.

DTG Combos = Limitless Possibilities

Layering DTG prints into your designs opens a new world of creative opportunities for garment decoration.

When you understand the compatible methods, design considerations and potential benefits, you can create truly unique and eye-catching apparel that stands out from the crowd. Experimentation and careful planning are key to achieving the desired results and pushing the boundaries of garment customization.

If you have further questions about DTG or any other decoration methods, the SanMar Decorator Solutions team is here to help!